Technical guide

DC Leakage Threshold That Trips a PV RCD

1. Where smooth DC leakage comes from

NEUTRON Engineering TeamUpdated September 3, 2026Technical guideTechnical application guidance
Technical PV residual-current protection context for DC Leakage Threshold That Trips a PV RCD
Fig. 0Technical application context for this guide.

Key takeaways

  • 1. Where smooth DC leakage comes from
  • Treat headline ratings as an engineering input, then confirm the final configuration against the project drawings and applicable local requirements.
  • Keep the approved component list, critical interfaces and required test or document deliverables visible before production begins.

1. Where smooth DC leakage comes from

A transformerless inverter has no galvanic isolation, so a small smooth (pure) DC residual current can flow from the DC side to the AC side through the inverter internal capacitance and leakage paths. This smooth DC component does not exist in a normal grid-fed AC load.

Detection mechanism explained for DC Leakage Threshold That Trips a PV RCD
Fig. 1Detection and protection relationship used in the technical explanation.

Technical diagram shown at a readable responsive scale.

2. Why an AC-rated RCD ignores it

A Type A or AC RCD is built around a toroidal core that senses alternating flux. A steady DC component biases the core into saturation, where it loses sensitivity and does not respond to smooth DC. The leakage passes unseen, defeating the protection.

3. The real threshold that trips

In practice a PV RCD trips on smooth DC only when the leakage exceeds the device smooth-DC detection rating. For an all-current-sensitive device this is around 6 mA; below that the device tolerates the leakage, above it the device opens. The trip point is set by the device class, not by the array.

Engineering review checkpoints for DC Leakage Threshold That Trips a PV RCD
Fig. 2Engineering review checkpoints before release.

4. Type B trip on smooth DC

A Type B (all-current-sensitive) RCD detects AC, pulsating DC and smooth DC. When the smooth-DC leakage from the inverter and array crosses its threshold, it trips, which is the correct, safe behaviour rather than a nuisance event.

5. Accumulation across strings

Each string contributes its own small leakage. As more strings are paralleled in a combiner and fed to one board, the summed smooth-DC leakage rises. A board serving many strings reaches the trip threshold sooner than a single-string circuit.

6. Measuring DC leakage

Measure the smooth-DC residual with a meter that resolves direct current on the protective conductor, or read the inverter internal residual-current monitor log. Comparing the measured value with the device threshold shows how close the installation runs to tripping.

7. Setting versus reality

Specifying a device by its AC rating alone hides the smooth-DC risk. The real-world trip depends on the summed DC leakage, so the selection must be made on the all-current-sensitive characteristic, confirmed against the inverter declared leakage.

8. Fix hierarchy

First confirm the device class, then reduce per-string leakage by good DC insulation and earthing, then coordinate the external Type B with the inverter monitor. NEUTRON supplies DC protection and low-voltage switchgear that match this hierarchy; the inverter is provided by others.

!
Engineering boundary

This is general application guidance. Confirm final ratings, trip settings, standards, inverter instructions and local installation requirements against approved project documentation and a qualified engineer's review.

Bring the protection inputs to the first review.

First confirm the device class, then reduce per-string leakage by good DC insulation and earthing, then coordinate the external Type B with the inverter monitor. NEUTRON supplies DC protection and low-voltage switchgear that match this hierarchy; the inverter is provided by others.

Discuss a project requirement
NE
NEUTRON Engineering TeamPower distribution and new-energy equipment for project-based export supply.

Continue learning

Explore related technical guidance in Electrical Protection.

Technical review note

Published from the approved period 10 source package; technical claims and source wording are retained for review.